As we all know, the demand for cigarette packaging printing in the market is fierce, the quality standards are high, and the supply pressure is high, which can be called the most in the packaging printing manufacturing industry. In addition, in recent years, cigarette packaging printing companies have encountered many difficulties, such as rising raw material procurement prices, rising human capital costs, and difficulties in recruiting workers, as well as increasing environmental protection costs and safety investment.
Under various unfavorable conditions, in order to reduce costs, ensure effective profitability, and maintain the orderly development trend of the company's physical and mental health, cigarette packaging and printing companies are competing to carry out technical renovation projects, increase investment in machinery and equipment projects, replace old machinery and equipment with low efficiency and high energy consumption, and replace them with new machinery and equipment with high efficiency and low energy consumption. In this situation, automatic Die Cutting Machine with full stripping become the "new darling" of major cigarette packaging and printing companies. Due to the relatively high price of plate materials such as fully cleaned die cutting plates, cleaned waste plates, and finished product plates, their printing resistance rate is also high. The cost of distributing them evenly to each plate is lower than that of ordinary die cutting machines, making them very suitable for products with stable order information and large quantities.
The available products and application advantages of the full cleaning waste die-cutting machine
Die-cutting machines with full cleaning are often favored by cigarette packaging printing companies due to their diverse and suitable products, as well as their unparalleled advantages in maintaining die-cutting processing technology compared to ordinary die-cutting machines.
1. Very suitable for manufacturing products used as one click packaging for high-speed cigarette packs
At present, the speed of one click installation of high-speed cigarette packs in tobacco factories is generally between 800 and 1000 packs/minute. Therefore, high packaging speed has very high quality requirements for the box pieces (cigarette pack small boxes). Among them, the two most critical performance indicators that endanger the acceptability of machine operation for cigarette pack small boxes are the flatness of the box pieces and the tensile strength of the wrinkles. It is stipulated that the box pieces are very flat without significant deformation, The wrinkling stiffness is about 10g lower than that of general products (the number of wrinkling ribs for high-speed cigarette packs with one click packaging is 50-65g, while for general cigarette packs with one click packaging, the number of wrinkling ribs is less than 70g), and the range of undulations is as small as possible.
The high-precision regulations for the small box of the high-speed cigarette pack one click packaging machine are difficult to achieve for general die-cutting machines. Due to the low precision of commonly used die-cutting plates in general die-cutting machines, the die-cutting working pressure of the machine equipment itself cannot be guaranteed to be consistent in the horizontal position, and the long period of manual service for waste removal is very easy to cause box deformation. Under such circumstances, the produced cigarette packaging boxes often encounter packaging congestion problems and cannot exceed the specifications. The fully waste cleaning die cutting machine commonly uses a sandwich steel template as the cutting plate, with uniform working pressure. The die cutting and waste cleaning are carried out in one go, achieving a one-time production of finished products, reducing the exposure time of the finished products in the external natural environment. The box deformation is small, the flatness is high, and the wrinkled tensile strength is uniform, thereby ensuring the acceptability of the operation of the cigarette pack small box on the high-speed cigarette pack one click installation machine.
2. It is very suitable for manufacturing handmade products that can easily cause discoloration of die cutting wounds due to waste removal
For cigarette packs made from special raw materials such as laser paper and transfer paper used in printing processes, especially for products with thick ink layers at the die cut wound or unique processing techniques such as ink printing, if a general die cutting machine is used for die cutting processing, there is often a situation where the die cut wound explodes due to scraping and scraping during manual waste removal. At this point, if a full waste cleaning die cutting machine is used to maintain the die cutting process, the amplitude level of the waste cleaning and finished product cleaning is downward and uniformly consistent, which greatly prevents the problem of color explosion in the die cutting wound.
3. Very suitable for manufacturing products with thin cigarette packs and other folding wings that are prone to laser cutting and difficult to break when handcrafted
In recent years, fine tobacco has become a new favorite in the tobacco sales market, with sales increasing year by year. Various Chinese tobacco companies are blindly following the trend and continuously releasing fine tobacco. However, the folding edge of the cigarette pack (especially the small box) cannot be cut through by laser cutting, which is the most critical factor that endangers the acceptability of the cigarette pack's operation on the machine, especially for thin cigarette packs. To ensure the acceptability of machine operation for cigarette packaging and printing companies, they generally use the method of manually making and breaking boxes to break all four folding wings of the cigarette packaging and printing boxes. However, there are still situations where they cannot be broken, especially for thin cigarette packages. Due to their small folding wings, they cannot be pinched with their fingers. Once there is a situation where the pressure laser cutting is not transparent, they cannot be peeled off by hand, It is very easy to encounter acceptability issues such as packaging congestion caused by incomplete laser cutting with folded wings. The comparison of the size of the folding wings between the general cigarette pack small box (upper) and the thin cigarette pack small box (lower) is multi-faceted. The folding wings of the thin cigarette pack small box are prone to difficulties in laser cutting, and a fully automatic box breaking device can be installed on the waste cleaning system software of the full waste cleaning die cutting machine. The fully automatic box breaking machine is installed on the fixed fixed fixed plate of the upper cleaning waste needle and the matching part of the folding wing of the cigarette pack small box. In addition, the matching part of the folding wing of the cigarette pack small box on the middle cleaning waste plate is removed (hollow carving). In addition, the upper cleaning waste needle is compressed towards the relaxation direction, and the pressure foot of the fully automatic box breaking machine is also compressed towards the relaxation direction. When the folding wing pressure laser cutting cannot penetrate, the pressure foot of the fully automatic box breaking machine will press open the area that cannot be cut through by the pressure laser, Improved the acceptability of cigarette packaging machine operation, and also eliminated the need for manual service during the box breaking stage, alleviating labor efficiency and saving labor costs.
The application advantages of the die-cutting machine with full stripping:
(1) The precision of making die cut plates is higher, and the quality of waste removal is better; Its continuous machine collection and paper laying system software can maintain precise counting function.
(2) Full cleaning and die-cutting eliminates the need for manual service during the cleaning stage, preventing product damage or failure to meet standards caused by human error, resulting in a higher output rate (an increase of approximately 0.03%).
(3) Compared to general die-cutting machines, each machine can save one waste cleaning worker, and each shift can save about 150 yuan in labor costs. This year, labor costs can be saved by about 90000 yuan; And it reduces the labor efficiency of employees, enhances their sense of happiness, and is beneficial to the safety and stability of the company.
With the continuous integration of well-known cigarette brands, the production volume of a single well-known brand continues to increase, and the opportunity for full cleaning and waste die-cutting is increasingly favored by cigarette packaging and printing companies.
The ultimate application of the full cleaning and waste die-cutting machine has made people realize the great principle of "sharpening the knife does not hinder the cutting of wood, and workers want to do their job well". In order to improve productivity and product quality, produce exquisite products, have excellent supporting facilities, machinery and equipment, and other technical energy, and use them flexibly and comprehensively according to specific situations, are essential prerequisites.
Post time: Jan-01-2024